Please watch the following video for a quick overview of our business. Remove 1 bolt of thermostat and then remove the Thermostat bolts thermostat. Remove cylinder head side cover. Set Removal ····························· 10-3 A. Caution 2 bolts Make sure timing marks are matched. When separating a connector, it locker has to be unlocked firstly. If oil level is nearly low level, fill out recommended oil to upper level.
Remove the fuel needle clamp and fuel needle. Set Installation Wire 2 bolts Install the A. Dowel pins Install dowel pins and new gasket. Snap ring Replacement of Driven Pulley Bearing Outer bearing Remove inner bearing. Search Results: Download Tgb Target 525 Atv Service Repair Workshop Manual. Hang the thermo unit in an oil heater, heat the oil and measure the resistance at each temperature.
Connect an ammeter between the negative cable terminal and the battery negative terminal. Replace the disk if it has exceeded the service limit. Measure the resistance between the terminals of the primary winding. Cotter pin Bend out the steering shaft holder nut fixed plate. Thermo-sensor wire Remove gear change lever 1 bolt. Tgb Target 400 425 Atv Service Repair Manual by. Mark the centers of the tires to indicate the axle center height.
Apply a layer of grease on the lip of oil seal, Puts on the left crank shaft. Remove battery positive + post. Bearing setting plate Remove the drive shaft. Check the following connectors as indicated in the table at the harness side. Needle jet holder Main jet Caution Take care not to damage jets and adjust screw. Balance shaft Remove crankshaft from right crankcase.
Cotter pin Universal holder Remove cotter pin and ball joint nut. Crankcase side Remove drive shaft bearing setting plate, and then remove drive shaft bearing from left crankcase using following tools. Replace it if exceeds service limit. Remove piston pin clip, and then remove piston pin and piston. Installation Install the front brake disk to the wheel hub. Download Tgb Target 525 Atv Workshop Manual, repair manual.
Remove handle mounting bolt, and then remove the handle upper holder, handle. Inspection the rectifier coupler to the wire harness passes the condition. Specified grease O-ring Install the movable driven face onto driven face. Remove 3 bolts and remove drive chain protector. Check bearings on gear box and gear box cover. Remove the air cleaner 2 bolts. Thus, if weight rollers are worn out or damaged, the centrifuge force will be affected.
Drive face boss Movable drive face Drive face boss. Disconnect the negative cable terminal first, then the positive cable terminal. Positive Remove starter motor wire. Install brake push rod to the brake pedal, and install pin and clip. Drain out the engine oil and coolant, and then remove coolant hoses.
Release the 2 nuts of carburetor insulator, and then remove the carburetor. Open the drain valve on the caliper and operate the brake lever until the old brake fluid is entirely drained out. Disconnect the coupler of the fuel unit. Measure the outer diameter of shift fork shaft, and replace it if it exceed service limit. Check if the shift fork and shaft is wear or damage. Remove 9 bolts of the engine left side cover and the cover.
Replace it if exceeds service limit. Remove 11 bolts from the right crankcase cover. Spring Assembly Place the fuel needle onto the throttle valve and. Torque value: Front cushion nut 4. Turn the headlight adjustment screw to adjust headlight beam high. Download; Link; Worldwide; Contact Us;. Caution Washer must be replaced together with the mechanical seal.