Refer to the page listed in each section for removal and installation instructions. Remove the dowel pins 3, intake camshaft 4 and exhaust camshaft 5. Models Covered 2000-2007 This Instant Download Service Repair Manual contains easy to follow detailed instructions and step-by-step diagrams for all Workshop Repair procedures. Apply molybdenum oil solution to the valve as shown, and then insert them into the valve guides. Engine removal is sequentially explained in the following steps.
The engine mounting nuts are self-locking. Do not use extremely high pressure air to remove the brake caliper pistons, otherwise damage to the pistons will result. Covers everything you will ever need to know to repair, maintain or repair your vehicle. Pay special attention to the fol- lowing points: Wash the master cylinder components with new brake fluid before reassembly. Use a new gasket to prevent oil leakage.
Telescopic, coil spring, oil damped, rebound damping force 18-way adjustable, compression damping force 14-way adjustable Rear suspension. If the distance exceeds the service limit, replace the drive chain with a new one. Remove the brake hose union bolt and disconnect the brake hose. Gasoline is highly flammable and explosive. Telescopic, coil spring, oil damped, rebound damping force 18-way adjustable, compression damping force 14-way ad- justable Rear suspension. If it does not turn quietly and smoothly, or if there are signs of any abnormalities, the bearing is defec- tive and must be replaced with a new one as follows.
Carbon buildup on piston crown. If any spring is not within the service limit, replace all of the springs with new ones. . Replace the brake pads as a set, otherwise braking performance will be adversely affected. Pay attention to the following points: Replace the removed oil seals with new ones.
Install the new brake pads. Measure the resistance Ω between the throttle position sen- sor terminals as shown in the illustration. Link type, coil spring, oil damped, spring preload fully ad- justable, rebound damping force 21-way adjustable, com- pression damping force 26-way adjustable Front fork stroke. If any damages are found, replace the spring or rear shock ab- sorber with a new one. Install the new brake pads.
The decision to overhaul the cylinder is often based on the results of a compression test. Remove the cotter pins and brake pedal. Apply 12 V to the terminals and check for continuity between the positive and negative terminals using the multi circuit tester. Engine coolant: Use an antifreeze designed for aluminum radiators mixed with distilled water only. Do not operate the brake lever during or after brake pad removal.
An unleaded gasoline is recommended. Measure the pickup coil and signal coil peak voltage in the following procedure. Remove the clamps 1 and engine stop switch 2. The fuel from the float chamber 2 is metered by the pilot jet 3 where it mixes with air coming in through the pilot air jet 4. Fit a new gasket to the chain tension adjuster body. When removing parts that are to be reused, keep them arranged in an orderly manner so that they may be reinstalled in the proper order.
Do not operate the brake lever during or after front wheel removal. Remove the right crankcase securing bolts. After paying for the manual you will receive an email from the RepairLoader System with a download link to follow. Hold the clutch sleeve hub using the special tool, and then remove the clutch sleeve hub nut. Remove the oil filter cap 1 and oil filter 2.