Remove the air cleaner element by removing the four screws. If the handlebar moves unevenly, binds, or has vertical movement, adjust the steering head bearing. We do it ourselves to help you do-it-yourself, and whatever your mechanical ability, the practical step-by-step explanations, linked to over 900 photos, will help you get the job done right. Connect the auto bystarter yellow wire to the positive + terminal of a battery and green wire to the negative - terminal. All models for the above stated years and all engine types are included.
Cam Chain Guide Tighten the cylinder base bolts. Remove the center cover Center Cover Remove the three bolts attaching the rear Bolts carrier. When taking out the connector, the lock on the connector shall be released before operation. Do not pull too tight! Check the entire shock absorber assembly for oil leaks, looseness or damage. . Remove the cam chain tensioner sealing bolt.
Inspect the diaphragm for deterioration and tears. Install the pump shaft by aligning the flat on the shaft with the flat in the inner rotor. Disconnect the fuel unit wire connector. Remove the valve rocker arms. Inspect the return spring for weakness or damage.
If you can open up an email then you can use this manual, its that simple! Remove the two bolts attaching the frame body cover. Float Pin Needle Jet Holder. Refer to page 12-7 and 13-3 for brake shoe replacement. Capacity After operation, terminal caps shall be installed securely. Register a Free 1 month Trial Account. Inspect the float valve and valve seat contact area for stepped wear or contamination.
Remove the float pin, float and float valve. Kymco Super 9 50 Scooter Full Service Repair Manual can be very useful guide, and kymco super 9 50 scooter full service repair manual play an important role in your products. Use designated engine oil for Engine Oil lubrication. Before connecting a terminal, check for damaged terminal cover or loose negative terminal. Check if there is any loose wire. Route the wires and cables properly.
Jack the rear wheel off the ground and move the rear wheel sideways with force to see if the engine hanger bushings are worn. This will avoid abnormal noise and rise the durability of the motorcycle. Bolts Bolts Remove the two bolts attaching the rear fender. Save yourself Big money by doing your own repairs! After reassembly, check all parts for proper tightening and operation. Remove the seal rubber and dowel pins. Bolts Cylinder Head Gasket Dowel Pins Remove the dowel pins and cylinder head gasket.
Remove the spring and accelerating pump diaphragm. Turn the fixed plate on the fuel unit,take the fuel unit off. Complete coverage for your vehicle Written from hands-on experience gained from the complete strip-down and rebuild of a Kymco Super 8 50, Haynes can help you understand, care for and repair your Kymco Super 8 50. Check the element and replace it if it is excessively dirty or damaged. Tighten the four cylinder head nuts and two bolts.
Separate the engine cover joint claws. Plastic Bushing Spindle Bushing Inspect the starter driven gear for wear or. Worn or contaminated float valve and valve seat must be replaced because it will result in float level too high due to incomplete airtightness. Clean any gasket material from the cylinder surface. Turn on the headlight switch. Install the carburetor onto the intake manifold, aligning the tab on the carburetor with the cutout in the intake manifold.
The oil level shall be at the oil check bolt hole. Wait 5 minutes and blow the hose with mouth or vacuum pump. Starter Driven Gear First install the washer and then install the circlip. Float Chamber Float Float Valve Loosen the float pin screw. This manual is an easy layout format that covers all repair procedures in great detail. Inspect the engine hanger bushings and stopper spring for wear or damage. Disconnect the auto bystarter wire connector.
Do not bend the float arm on the fuel unit,otherwise the figure on the fuel meter will not correct. Discornnect the tail lamp wire connectors Remove the left and right body cover The installation sequence is the reverse of remove During removal, do not pull the joint claws forcedly to avoid damage. Remove the frame body cover. Cylinder Head Remove the cylinder head. When tightening bolts or nuts, begin with larger-diameter to smaller ones at several times, and tighten to the specified torque diagonally. The problem is that once you have gotten your nifty new product, the kymco super 9 50 scooter full service repair manual gets a brief glance, maybe a once over, but it often tends to get discarded or lost with the original packaging. Measure each valve stem O.