Front Brake Light Switch 3. Discard screw but save washer for later use. Re-assemble all saved components to the new chrome rear wheel assembly. Charge Fuse 30 A 12. Install valve stem assembly L, M or N on wheel. Install clutch, primary drive, and primary cover. Clamp of Frame Hold the parking brake cable.
Such a shock to the part can damage it. Torx screw 5 replace 7. Clamp of Frame Hold the radiator hose. Make sure the area is well venti- lated and free from any source of flame or sparks; this includes any appliance with a pilot light. Gaskets, O-rings, Oil seals, Grease seals, circlips, cotter pins or self-locking nuts must be replaced with new ones whenever disassembled. The four socket head screws fastening the radio or storage box to the left and right radio support brackets can be accessed through the oblong holes in the fairing brackets. Save axle, axle nut, brake disc and wheel spacers for kit installation.
Special Tool - Pinion Bearing Lock Nut Wrench 52. Part-throttle range C Operation with partly open throttle valve. If the connector is corroded or dirty, clean it carefully. Language: English Category: Prairie Publish: February 15, 2019 Source:. When servicing the fuel system, do not smoke or allow open flame or sparks in the vicinity. Refer to Service Manual, Page 5-3 7. Torque - Oil Pump Mounting Bolts: 9.
You name it and its in here. Headlamp connector is located under fuel tank on left side. You name it and its in here. If the steering shaft is bent, replace the steering shaft. .
Disassemble, clean and inspect all parts to be re-used per Service Manual instructions. If necessary, replace the belt with a new one. Connecting Rod Small End Free Play —. Remove the front brake line assembly. Mixing ratio 2-stroke motor oil : super fuel 1:40 — 1:60.
In accor- dance with the Periodic Maintenance Chart, clean the spark arrester. Replace the caliper if the cylinder and piston are badly scored or rusty. Refer to Service Manual, Page 5-3 3. Band Hold the main harness to the frame pipe. Smooth the sealing sur- faces with fine emery cloth if necessary.
Damage to seating surfaces can cause leakage. L: Apply a non-permanent locking agent. As a result, the hands seen in the photographs are those of the author. Pull the radio or storage box forward to remove it from the opening in the inner fairing. You should find what you're looking for by following one of the following links: for the best choices in helmets, motocross boots, jerseys, riding pants, goggles, gloves, and even motocross socks, be sure to check out our selection from the best vendors available. Air Cleaner Air Cleaner Element Oil High-quality foam air filter oil. The procedures in this instruction sheet should be performed by one experienced in precision measuring techniques.
If the spring is damaged in any way, replace the stop plate assembly. T he respective headings can be entered in the list of contents. Remove the air cleaner box. Do not re-use sprocket mounting screws. Install the new wheel to the rear fork. Once you download your manual it is yours forever.
This could damage the radiator fins, resulting in loss of cooling effi- ciency. Instant download of the factory repair manual for the 1999-2002 Kawasaki Prairie 300 atv. Tie-rod Length — — —. Models with Radio: Remove the radio. Tighten sprocket nut to 150-165 ft-lbs 203. Even the machines are not new: examples that have covered a consider- able mileage were selected so that the conditions encountered would be typical of those found by the average owner. When there is toe-in, the distance A Rear is greater than B Front as shown.
Disconnect the brake line from the front brake calipers and the front brake master cylinder assembly. It must be properly maintained to ensure its efficiency. Washer 22 × 33 × 1. Covers complete tear down and rebuild, pictures and part diagrams, torque specs, maintenance, troubleshooting, etc. Driven Bevel Gear Shim s Thickness Part Number 0. Only make adjustments when the engine is hot. Disconnect negative - battery cable.